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SALBROENGINEERS 5954e9473576cd05187e322f Products https://www.salbroengineers.com
Home Products Surface Roughness Measurement Services
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Surface Roughness Measurement Services by Salbro Engineers

Surface Roughness Measurement Services

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Contact us for Roughness Measurements to be performed on your components. SeSurf Roughness Analysis software provides 22 different Unfiltered Profile parameters, 26 Roughness and Waviness parameters.

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Roundness Measuring Instrument RMI-D560C Technical specifications: Rotary Table Bearing Type:- Gas bearing Rotation accuracy:(0.025+6H/10000)μm Rotating speed:- 4,6,8,10rpm Adjust table: diameter:- 180mm Table loading capacity:- 25kg Rotation diameter:- 560mm Max measure diameter:- 280mm Column (Z-axis ) Column transverse travel:- 320mm (electric) Max detection depth:- 100mm (min inner diameter) : 30mm) Column straightness:- 0.3μm /100mm Horizontal arm (X-axis) Horizontal movement:- 165mm (electric) Protrusion amount:- 25mm Detector Acquisition device:- Circle grating Circumference of sampling:- 14400 points Sensor type:- Inductive Sensor Sensor range :- ±300μm Sensor resolution:- 0.001μm X raster:- RENISHAW grating scale 0.5um Z raster:- RENISHAW grating scale 0.5um *The above machine specifications can be customized and upgraded according to demand Technical features 1) The machine reference table and Z-axis column material are made of natural granite, the structure is not deformed, and the performance is more stable and reliable. 2) The rotating spindle adopts a frictionless air-floating spindle, the accuracy is kept longer, and the rotation speed is stable 3) The use of X-direction and Z-direction high-precision grating sensors improves the degree of automation and realizes the measurement function that the sensors can automatically contact. 4) The key components adopt special stress-relief alloy materials and special stress-relief treatment process, and the durability and accuracy are kept longer. Cylindricity Introduction Cylindricity measuring instrument is benchmark against precision rotary center and linear motion guide,the quantitative evaluation of the cylindricity is made by measuring the radius variation of actual contour of several cylindricity surface in different angle position to rotary center by displacement sensor in the guide. It is used to measure the error of contour shape of cylindricity workpiece (Roundness, cylindricity, planeness, straightness),position error (concentricity, coaxiality, run-out and perpendicularity) Measurement Capability: Evaluation item: Cylindricity module: Radial full jump, concentricity, taper, radius Roundness module: Concentricity, radial single jump, wall thickness difference Straightness module: Parallelism, verticality Single section flatness module: Axial single jump, verticality and parallelism Multi-section flatness module: parallelism, Axial full jump, verticality Commutator module: Single contacts jump, Adjacent contacts jump, intermittent difference of contacts. Reference standard for cylindricity evaluation: LSCY、 MZCY、 MICY、 MCCY、 OSCY Software functions 1) The software supports Chinese, English, and supports XP, win7, win8, win10 systems 2) The standard report has various evaluation methods, and the parameters in the test report can be added and deleted as needed. 3) With commutator module, it can evaluate single-chip true circle, adjacent segment difference and groove segment difference, and the measurement result can be deleted automatically or manually. 4) Software can assist the rotating spindle to adjust the center and level, improve efficiency and save time 5) Measurement results can choose ISO statistical report or ISO standard report 6) Can perform spectrum analysis on contour graphics 7) Flatness measurement depending on the model can support single-section measurement (D420) or 2 to 15 multi-section measurements (D560C) 8) In multi-section measurement, you can call, delete, and add to each section separately, and you can choose 2 sections at will defined as the reference of the workpiece, performing 2 combined operations not only avoids repeated measurements, but also improves the measurement efficiency. 9) Cylindricity is calculated by multiple axes, and each axis is corrected by software to minimize the error between the axis systems (D560C) 10) 3D graphics display, and the graphics can be rotated, beautiful and easy to read. And observe the overall contour of the workpiece through relative zoom. 11) The software is programmable, automatic measurement, and the original measurement data is automatically saved. Device Configuration Main Machine Basic Workbench:- Natural granite High-precision air float spindle:- Rotation accuracy (0.025+6H/10000)μm Column system:- Natural granite Horizontal system:- Steel structure Precision alignment and leveling table 1 Alignment: ±3mm Leveling: ±2° For Complete catalog kindly request it from Us
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Roundness & Cylindricity Tester RMI-D560C

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Assessment of Roller profile depth against specified axial length. This is an important parameter for Rollers & Rings in Bearings. This Parameter also gives contact area against load caring capacity.
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Camber assessment Program

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Analyze the internal geometrical clearance between the inner ring, outer ring and ball using this system developed jointly by Salbro Engineers and Base Technologies to cater to all bearing manufacturer companies. o The system is accurate and robust. o The GUI provided to the user is user friendly and the quickest way one would perform the radial clearance measurements. o The following fields are logged:- Sr No, DateTime, Shift, Bearing Type, W0_No, Operator Name, RC Reading, Remarks (Passed/Failed) o Login form: Is the first step for the Admin or the Operator/User to Log in. o User Registration: Only for Admin adding more Users/Operators. This form is only accessible to Admin Logins only. o Job Details: Operator to select correct Bearings Names/Types the rest of the fields in the form will auto populate themselves based on the Bearing Type/Name selected. o Message window in the measurement form guides the User to perform measurements at ease. The Data Grid below will auto Refresh itself after every measurement. The last measurement features at the top of the list. This data grid list will display data only for that particular day. o Date wise data retrieval (Date from xxxx To xxxx) fields. This form will not be accessible to the User/Operator at RC Gauge station but only for Admin. o Excel Export : Export data to Excel (.xls) after populating the data grid. The files can be opened in any PC having MS Office Excel installed. o Administrators will have the advantage of remotely connecting to the system via LAN if required.
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Bearing Radial Clearance and Data Logger System

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